Soapmaking

Castile vs Castile, and lip balm

by Veronica on April 8, 2014

in Soapmaking

Some times, days just go as planned. Today was one of those days.

First I made another Castile soap – 100% olive oil, unscented, uncoloured – and put it in the fridge to prevent gel. It’s an identical recipe to the Castile I made on Sunday, only Sunday’s soap was insulated to encourage a fast saponification.

The differences between gelling and not gelling are endlessly interesting. Sunday’s soap hardened within two hours, gelled within six and was unmoulded and cut within 10 hours.

Today’s soap has been in the fridge for seven hours now and is still thickened liquid, similar to lotion or partially whipped cream. It took five hours before it was stiff enough to pattern the top with a chopstick and have the pattern hold.

It’s not a concern – it’s possible it will have to stay in its mould for a week before the chemical reaction has advanced enough to make everything hard enough and safe enough to handle.

I’m keeping notes. The plan was to compare the texture of an ungelled soap with a gelled soap so I know which I prefer. So far most of my soaps have gelled, now I need a control batch so I can choose.

I also probably need another half a dozen moulds and postage/couriers to be faster, but details.

Secondly, I made lip balm.

I know. BOW DOWN.

It was awesome.

I only made a small test batch, around 3 teaspoons worth, but I think I’m in love. It feels so lovely on my lips and I can’t wait to add colours and flavours and see how that changes things.

Beeswax though, man, that stuff. Nathan has been given a job as the official beeswax-hacker-into-pieces-er. It is hard stuff to hack away at. I’m glad I only needed a little bit to melt and sieve, not great chunks of it.

My beeswax is a creamy white, unlike the bright yellows of the beeswax I see for sale online. Further research (and a quick email to the Tasmanian Beekeepers Society where the wax originated from) confirmed the whiter wax is a byproduct of the flowers the bees were collecting from at the time.

Big relief. I worried for a (very short amount of) time that the wax had been chemically filtered. No.

So, soap and lip balm. All around it was a good day.

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All the beeswax belongs to me. ALL OF IT

by Veronica on April 7, 2014

in Soapmaking

I’ve been tossing around the idea of adding lip balms to my soapy mix. Amy adores lip gloss, I’m rather a fan of good quality balms and they just look fun to make.

But first I had to source some beeswax. I wanted Tasmanian wax if I could get it – both for label appeal and lowering of my costs/product miles. Luckily, a neighbour of Frogpondsrock had begun keeping bees. We asked. Could I possibly buy some beeswax?

No. Absolutely not. He wouldn’t accept a cent for it – but he’d love some soap as a swap.

DONE.

Then today, Natasha up at 3 Window Gallery in Oatlands gave me 8kg of Tasmanian beeswax. I’m pretty sure this is just because she’s awesome.

Now I’m sitting here, smelling the beeswax on the table behind me and plotting how I can use all the wax in all the products.

Tasmanian people are amazing when you’re getting your feet underneath you. Kind, and generous, and all around pretty amazing people.

Nathan put up a new shelf in the hallway for curing soaps to sit in the warm dry air. I filled it up immediately, emptying the linen cupboard of its soap, ready for more making. Evelyn ran around my feet, requesting to smell all the soaps and nodding wisely at the smells.

Isaac smells the soaps too. Picks his favourites. Turns up his nose at a lot. He’s a fan of the essential oil blend soaps, not the stronger fragrance oil soaps. Amy doesn’t care, she loves them all. My favourite is a honey lemon and oat soap which Isaac says smells like biscuits, screwing up his nose in disgust. It’s funny, I thought he liked biscuits. I have to keep stopping to smell it I like it that much.

I made a castile soap yesterday. 100% olive oil, it was luxurious to work with. I set it to gel, watching while it went rock hard faster than I believed possible. The top looks like plastic now, and I’m glad I’ve got recipe notes, because it was unexpected and interesting and amazing.

I wanted to recreate the soap today, instead preventing gel. A slower process of saponification, I wanted to compare the results. But then my soap making bowl fell off the bathroom counter, cracking. It was empty, thankfully. No more larger batches of soap until I get to the second hand shop to shop for plastic mixing bowls and old saucepans. I’ve got 8kg of beeswax to melt and sieve free of bees legs and there’s no way I’m using my regular cooking pots for that.

This week is lip balm testing week while I pin down the ratios I like best. My bathroom is full of oils. I found a bulk supplier of coconut oil for less than half of what I’d been paying – Tasmanian based as a bonus. We’re doing this thing, in our tiny house, in our tiny kitchen, with our non-existent start up budget.

It’s so much fun.

Nathan shakes his head at me as I obsessively talk about soaps and oils and labels and things I want to do and try. I spent a day at Salamanca market, reading ingredient lists, scratching my head and trying to work out the disingenuous marketing. No one wants to talk about their products. No one wants to talk about ingredients. I asked at one stall, which oils had been used to make a carpet scrubbing soap. It felt like palm and coconut, but I wanted to be certain. She wouldn’t tell me.

It’s odd. I don’t want to be like that. I want people to know what’s in my soap, to see the processes, to know why I choose the way I do. I don’t like secrecy, or trying to hide products. I want to be open, honest. I want to be proud enough of my products to believe in every single ingredient, standing behind the choices I make.

I also am determined to be palm oil free. I won’t buy soap if it contains palm and I don’t intend to start using it in my recipes ever – no matter how people extol the virtues. I can get the same virtues elsewhere thank you, and without the guilt.

Soap making is addictive.

People keep asking when I’m going to start selling soap. Firstly, I need to make sure my recipes hold up under a number of conditions. This takes months, not weeks. Secondly, there’s Government red tape to wade through. Making soap to sell is considered chemical manufacturing and I need a license and accreditation. I need to be accountable.

This isn’t a fast process and I don’t plan on hurrying it up. There’s testing and checking and rejigging and more testing to happen.

But I truly hope you’ll read along while I do it, because I don’t think there’s anything to gain by hiding what my processes are.

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I made soap the other day using PVC pipe as moulding.

It will be FINE I thought. I’ll grease them well. What could go wrong? I’ve done it before. NO DRAMAS.

HAHAHAHAAA.

Ahem.

So, there I was, two pipes filled with soap, cooled and hardened enough to handle.

I tapped them on the sink. Nothing. I shook them. Nope. I pushed my palm up against the bit I could reach. Not going to happen.

Whose idea was it to buy pipe my fist can’t fit in? Tell me that.

(It was mine)

So I put the pipes in the freezer for a few hours. This is not going to be a problem. I thought. Freeze for two hours, hot water on the outside of the pipe, little push, voila!

Two hours later, I was at the sink running hot water over the pipe, trying deperately to keep hold of everything while my gloves got slicker and slicker. Using a shampoo bottle (DON’T JUDGE ME) I got the soap moving. Like a giant push pop, up it came. But slowly, so slowly. And it was hard work.

Now, yes. I should have stopped right there, left everything alone for another 24 hours. But I am impatient, and I pick at things and poke at them until everything explodes.

So I kept pushing.

This is where the problem arose. With the soap three quarters emerged from the pipe and still determined to stick, I ran out of leverage. My shampoo bottle was not long enough to push the entire thing out.

Nathan came into the bathroom as I was considering my options.

“Would you like some help?”

Only twenty minutes ago HONEY, I growled inside my head.

“Please.”

And that’s when it happened.

Nathan, taking a firm grasp of the pipe held it out to me. Soap, like a giant tentacle emerging from the end.

My gloves were slick as I pulled the soap cylinder. And over and over my hands slipped, until I found an excellent rhythm, reminiscent of masturbating a giant zucchini.

Thirty seconds later, and with a slight pop, my soap emerged, looking hardly the worse for wear.

I smoothed the edges, white lather foaming around my gloves.

Nathan couldn’t help it.

He laughed and laughed and laughed.

And that’s when I realised I needed a better way to remove soap from pvc piping.

If you’re keeping track, I had soap in 2 moulds, and have successfully managed to remove the soap from 1 mould. Using the power of mathematics I can prove to you this equals one soap mould still full and steadfastly refusing to give up its treasure.

Whose idea was this?

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The problem with soap making

by Veronica on March 26, 2014

in Life, Soapmaking

There are a lot of problems with taking up soap making as a hobby.

First: So many soaps. So little time.

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Lemon soap – pre gel phase. It went an interesting translucent green colour after gelling.

[Gelling is when a soap heats up through the magic of science. The process of saponification speeds up, changing the oil water emulsion into soap a little faster. You can avoid gel and many soapmakers do, but it takes longer for your oils to saponify and let’s face it, I’m impatient.]

The thing with gelling, is it can make a previously pretty soap an ugly colour for a bit.

Like this, which is the yellow soap post-gel:

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Luckily I have a soap I made previously which was this same colour, but since curing has gone yellow again.

SCIENCE.

Also, water evaporation.

This one is my favourite to handle and smell at the moment. It’s a honey chai soap, coloured with red oxide.

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The other problem with soaps is finding somewhere to cure them all. They’re in Evelyn’s bedroom at the moment, because she has the in-built cupboards.

This means that mostly Eve’s room smells awesome. But at the moment, the current curing smells of lemon mixed with apple mint are a bit headache inducing.

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The apple mint soap smells amazing, but it’s also really strong because it’s so new. In another week, it should have mellowed a little. In the meantime, I’m keeping her door closed.

She however, adores the smells. Requesting to smell all the soaps every day and sighing happily. Clearly she’s not really my baby and hasn’t inherited my sensitivity to smell.

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The final problem with soap making is it’s actually a bit of an expensive hobby. Between moulds (I’m using a lunchbox, and since I went to the hardware store yesterday, a length of PVC pipe cut in thirds, but I lust over a custom built wooden loaf mould), and fragrances, and colourings, and additives, it all adds up.

Thankfully, there’s a large cross over between ceramic ingredients and soap making supplies, so I’ve managed to just raid Mum’s studio a few times for added colours. Thanks Mum.

But seriously, it can be expensive. Especially in the beginning where you can’t sell anything yet because you don’t know how your recipes will hold up with regular use.

Also, there’s a fair amount of governmental red tape to jump through if and when I decide I do want to sell soaps. I have to register with NICNAS as a chemical manufacturer, which is technically correct, but makes it sound like I’m cooking up meth in my bathroom, not soaps. As well as product liability insurance.

It’s a fun hobby though, and I’m thoroughly enjoying myself.

I made a red and yellow swirled soap today which I am praying both works (it should totally work) and comes out of it’s mould (first use of the PVC pipe and I’m TERRIFIED). No photos yet, it’s been put to bed to insulate until tomorrow.

But fingers crossed, right?

Also, how adorable is that photo of Nat and the two younger kids?

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